Small fan switch sanity check.

Circuit is for controlling the fan on a Raspberry Pi, just on/off according to temp, no PWM. Not sure about the diode as it has a .7V drop and it’s a tiny brushless DC motor. No markings on the fan so I measured the current with a multimeter when hooking it up to a USB charger. Circuit was adapted from here using what I have on hand.

Suggestions? Any advice is greatly appreciated!

*EDIT: Confirmed, this circuit works on a Raspberry Pi 4. Base was wired to GPIO 17 and manually tested using commands:

raspi-gpio set 17 op dh

raspi-gpio set 17 op dl

I didn’t use a breadboard, just hack-n-slash with the wires coming out of the fan, the leads on the thru hole components, a jumper connected to gpio 17 as a socket for the base/resistor lead, and heat shrink tubing for insulation. Folded it up as I closed the housing. Case combo including heatsinks and fan here.

glibg10b,

The maximum ICE is 61.76 mA in the worst case, so I’d say you’re good

Susan_B_Good,

On a KISS basis - I tend to just use a bimetallic switch or omit the temperature control and just run the fan from power up. It’s possible for a processor to suffer some non-handled exception where it no longer executes the temperature management routine.

nothacking,

Doing some quick math, the transistor will have a base current of 5 milliamps, which a Pi should be able to supply. At a fairly typical beta of 100, the transistor could drive the fan at up to .5 amps, which is plenty for a small fan. A MOSFET transistor is generally better suited for switching high current loads, but for this a BJT (as drawn) should be fine.

Machinist,
@Machinist@lemmy.world avatar

Awesome. That agrees with what I calculated as well. I’m a jack when it comes to electronics.

Thank you much for the help!

glibg10b,

The transistor is a 2N4401. From the datasheet, VBE(sat,max) = 1.2 V and hFE(min) = 20, so it could drive ~60 mA in the worst case

nothacking,

Thanks for checking the datasheet!

dalekcaan,

I’m no expert by any means and correct me if I’m wrong, but don’t you need a control board to drive brushless DC motors?

Machinist,
@Machinist@lemmy.world avatar

The board is built into the motor and should also add flyback protection, that’s why I’m not sure if I need the diode. Give it juice and it spins.

Creat,

The point of the diode is to prevent reverse current that gets induced when a (brushed) motor is turned off. It essentially turns into a small generator while spinning down, and the diode essentially short circuits that. It prevents damage to the rest of the circuit. If that motor is brushless (with an integrated control board), you likely won’t need it but it doesn’t do any harm either.

Machinist,
@Machinist@lemmy.world avatar

That’s what I figured as well, there’s some sort of board under the top of the housing. I’m going to leave the diode in.

I appreciate the advice!

glibg10b,

It essentially turns into a small generator while spinning down

Kind of like an inductor?

Ghoti,

The diode is a fly back diode, it’s just circuit protection no need to worry about it.

Machinist,
@Machinist@lemmy.world avatar

Yah. I added it as the original didn’t have one. Think I should keep it?

nothacking,

It’s fine, won’t cause any problems.

Machinist,
@Machinist@lemmy.world avatar

Will do.

NextNoobi,

Well, It does no harm to the rest. So I would keep it.

Machinist,
@Machinist@lemmy.world avatar

👍

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