Saigonauticon,

Well, arguably keeping the resistor the same value would result in a somewhat known state, and changing it would put it in an unknown state. The unknown state could be better or worse. I can't see enough to know what the circuit does to say.

What you could do instead, is set the resistor to the same value, but rated for higher thermal dissipation. Then measure how hot it gets to identify if the real problem is somewhere else. Another part might burn/explode instead though, so I'd consider carefully how to proceed, and probably wear goggles + have a fire extinguisher in the room.

My main concern is by 'fixing' it with a resistor with higher thermal dissipation, I've created a fire hazard because that dissipated heat now has to 'go somewhere', which may be the plastic case. A thermal camera is handy to see if some part of the board gets unacceptably hot during normal operation.

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